| Specification | Available Options |
|---|---|
| Quantity | 100, 200, 300, 400, 500, 1000, 3000, 5000 |
| Print Size | 2.125" x 3.375" |
| Thickness | Thick 0.86mm (34mil), Thin 0.43mm (17mil) |
| Finishing | Holographic, Metallic Gold, Metallic Rose Gold, Metallic Silver |
| Setup Fee | Setup Fee |
| Turnaround Time | 10-14 Business Days |
Compliance & Technical Standards for Metallic Foil Cards
Material & Process Compliance
- Base Material: High-grade PVC or PETG core laminated under ISO 7810 ID-1 card dimensions (85.60 × 53.98 mm).
- Surface Finish: Dual-layer epoxy dome coating, optically clear polyurethane or UV-stable resin, cured to Shore D ≈ 70 hardness for long-term clarity.
- Ink Systems: Printed using UV-cured CMYK inks conforming to ISO 2846-1 for colorant characteristics; production alignment per ISO 12647-2 process control where applicable.
- Adhesion & Lamination: Multi-layer lamination bonded under 120–130°C and 1.5–2.0 MPa pressure; cross-hatch adhesion verified to ISO 2409 equivalent standards.
- Chemical Compliance: All materials REACH (EC 1907/2006) and RoHS (2011/65/EU) compliant; no intentionally added lead, cadmium, or mercury compounds.
- Epoxy Resin Stability: Formulation tested for non-yellowing under accelerated UV exposure (ASTM G154 Cycle 1 reference).
Dimensional & Build Standards
| Attribute | Nominal | Tolerance | Notes |
|---|---|---|---|
| Card Size | 85.6 × 54 mm | ±0.50 mm | Standard CR-80 ID-1 format |
| Thickness | 0.76 mm core (approx. 1.2 mm incl. epoxy) | ±0.10 mm | Varies with dome thickness |
| Corner Radius | 3.0 mm | ±0.30 mm | Rounded for safe handling |
| Print Resolution | 1440 dpi UV flatbed | ±0.05 mm registration | Alignment between print and dome boundary |
| Epoxy Dome Thickness | 0.25–0.35 mm | ±0.05 mm | Measured at dome apex |
Environmental & Safety Disclosures
- Material Safety: Epoxy and UV-ink systems are free from phthalates and heavy metals; production under controlled ventilation per occupational safety standards.
- Volatile Organic Compounds: UV-curable inks yield near-zero VOC emissions; no solvent off-gassing after curing.
- Recyclability: Core PVC and PETG layers are recyclable through Category 3 (PVC) and 1 (PETG) plastic recovery streams; epoxy layer non-hazardous when cured.
- Packaging: Recyclable cartons and paper interleaves used for all shipments; minimal plastic wrapping.
- User Handling: Rounded corners prevent edge chipping; epoxy fully cured before shipment to eliminate surface tack.
Quality Assurance & Color Management
- Calibration: UV printers profiled with spectrophotometric calibration achieving ΔE2000 < 2.5 for Pantone-equivalent targets.
- Proofing: Digital soft proofs provided; optional physical sample for color and gloss verification.
- Inspection: 100% inspection for dust inclusions, dome edge uniformity, and bubble-free finish; sample retention for each production batch.
- Traceability: Production logs maintained by job ID including substrate batch, resin lot, and press operator signature.
File Preparation Alignment
- Artwork Size: 3 mm bleed on all sides; safe area inset = 3 mm inside final trim.
- Resolution: Supply at 300 dpi or vector artwork; raster transparency not recommended under domed finish.
- White Layers: For opaque backgrounds, include designated white-ink layer (“Spot White” channel).
- Gloss/Matte Variance: Full-area epoxy yields high-gloss; partial doming available on request for tactile contrast.
