Technical and Customization Options for Epoxy Metallic Foil Cards
Specification	Available Options
Quantity	100, 200, 300, 400, 500, 1000, 3000
Print Size	2.125" x 3.375"
Setup Fee	Setup Fee
Turnaround Time	10-14 Business Days

Compliance & Technical Standards for Epoxy Metallic Foil Cards

Material & Process Compliance

Base Material: High-grade PVC or PETG core laminated under ISO 7810 ID-1 card dimensions (85.60 × 53.98 mm).
Surface Finish: Dual-layer epoxy dome coating, optically clear polyurethane or UV-stable resin, cured to Shore D ≈ 70 hardness for long-term clarity.
Ink Systems: Printed using UV-cured CMYK inks conforming to ISO 2846-1 for colorant characteristics; production alignment per ISO 12647-2 process control where applicable.
Adhesion & Lamination: Multi-layer lamination bonded under 120–130°C and 1.5–2.0 MPa pressure; cross-hatch adhesion verified to ISO 2409 equivalent standards.
Chemical Compliance: All materials REACH (EC 1907/2006) and RoHS (2011/65/EU) compliant; no intentionally added lead, cadmium, or mercury compounds.
Epoxy Resin Stability: Formulation tested for non-yellowing under accelerated UV exposure (ASTM G154 Cycle 1 reference).

Dimensional & Build Standards

Attribute	Nominal	Tolerance	Notes
Card Size	85.6 × 54 mm	±0.50 mm	Standard CR-80 ID-1 format
Thickness	0.76 mm core (approx. 1.2 mm incl. epoxy)	±0.10 mm	Varies with dome thickness
Corner Radius	3.0 mm	±0.30 mm	Rounded for safe handling
Print Resolution	1440 dpi UV flatbed	±0.05 mm registration	Alignment between print and dome boundary
Epoxy Dome Thickness	0.25–0.35 mm	±0.05 mm	Measured at dome apex

Environmental & Safety Disclosures

Material Safety: Epoxy and UV-ink systems are free from phthalates and heavy metals; production under controlled ventilation per occupational safety standards.
Volatile Organic Compounds: UV-curable inks yield near-zero VOC emissions; no solvent off-gassing after curing.
Recyclability: Core PVC and PETG layers are recyclable through Category 3 (PVC) and 1 (PETG) plastic recovery streams; epoxy layer non-hazardous when cured.
Packaging: Recyclable cartons and paper interleaves used for all shipments; minimal plastic wrapping.
User Handling: Rounded corners prevent edge chipping; epoxy fully cured before shipment to eliminate surface tack.

Quality Assurance & Color Management

Calibration: UV printers profiled with spectrophotometric calibration achieving ΔE2000 < 2.5 for Pantone-equivalent targets.
Proofing: Digital soft proofs provided; optional physical sample for color and gloss verification.
Inspection: 100% inspection for dust inclusions, dome edge uniformity, and bubble-free finish; sample retention for each production batch.
Traceability: Production logs maintained by job ID including substrate batch, resin lot, and press operator signature.

File Preparation Alignment

Artwork Size: 3 mm bleed on all sides; safe area inset = 3 mm inside final trim.
Resolution: Supply at 300 dpi or vector artwork; raster transparency not recommended under domed finish.
White Layers: For opaque backgrounds, include designated white-ink layer (“Spot White” channel).
Gloss/Matte Variance: Full-area epoxy yields high-gloss; partial doming available on request for tactile contrast.

Legal & Marking

All client artwork, logos, and regulated symbols reproduced only under client authorization. No compliance marks (e.g., CE, FCC) are added unless supplied as part of the approved design.

Epoxy Metallic Foil Cards FAQs

What size are these cards, and do they match standard credit‑card dimensions?

Yes. Finished size is 2.125" x 3.375" (CR80 credit‑card size) with rounded corners for wallet use.

What does “epoxy metallic foil” mean in the printing process?

A metallic foil layer (e.g., gold/silver) is heat‑stamped to selected artwork areas, then sealed under a clear epoxy coat that creates a glossy, raised, lens‑like finish and protects the foil from abrasion.

What material are the cards made from, and how durable are they?

They’re printed on rigid plastic card stock with a foil layer under a clear epoxy topcoat. The epoxy resists scuffs and moisture; avoid bending, extreme heat, or harsh solvents to prevent cracking or clouding.

Can you print on both sides and apply foil only where I want it?

Yes. Full‑color printing is available on both sides; metallic foil is applied to spot areas you define (typically front). Provide a separate foil mask file for the foil locations.

What artwork setup do you require for the foil and epoxy areas?

Submit CMYK art at 300+ dpi at 2.125" x 3.375" with 0.125" total bleed (0.0625" per edge) and 0.125" safe margins. Supply vector paths for foil as a 100% spot color layer labeled “FOIL.” Keep fine foil lines ≥0.4 pt.

Are variable data, barcodes, or magnetic/RFID features available?

Static artwork is standard. Sequential numbering, names, barcodes/QR, magstripe, or RFID are available by quote and require a variable‑data file (CSV/Excel) and clear placement in your proof.

What quantities, setup fee, and production time should I expect?

Order quantities: 100, 200, 300, 400, 500, 1000, or 3000. One‑time setup fee: $130. Standard turnaround: 10–14 business days after proof approval, plus shipping.

How should I clean and store epoxy metallic foil cards?

Wipe with a soft microfiber cloth; use mild soap and water if needed. Avoid alcohol, acetone, ammonia, or abrasive cleaners. Store flat, out of direct sun and heat to prevent warping or yellowing.

What use cases fit these cards, and are there any limitations?

Ideal for VIP/membership, gift cards, event passes, and premium IDs. Not intended for embossing. Signature panels or writable backs are available on request if you need pen‑friendly areas.